Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Situated in the heart of Dingxiang County's renowned Dashagou Village, Xinzhou, Dingxiang Jinyu Forging Co., Ltd. proudly stands as a beacon in the "hometown of Chinese forging". With an impressive registered capital of 5 million yuan, our strategic location offers seamless connectivity-just 100 kilometers from the bustling provincial capital of Taiyuan, benefitting from convenient road and railway infrastructure. Blessed with abundant coal, electricity, and iron resources, we specialize in the exceptional craft of manufacturing forged flanges and pressure vessel forgings. Our expertise encompasses a full spectrum of services: design, raw material procurement, cutting, forging, heat treatment, machining, mechanical and non-destructive testing, typing, painting, packaging, and shipping. Boasting an annual production capacity exceeding 10,000 tons, we cater to specifications ranging from DN15 to DN6000mm, with the maximum finished product weight reaching 20 tons and pressure capabilities from 150 to 2500 pounds. Our expansive catalogue includes national, American, British, German, Japanese standards, and bespoke flanges and forgings.
Our production line is distinguished by the use of premium materials, including high-quality carbon structural steel, robust low-alloy high-strength steel, resilient heat-resistant steel, and a diverse array of stainless steels. Our offerings span carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel, ensuring unmatched durability and performance across applications.
Spanning over 10,000 square meters, our company is a hive of industry and innovation, employing a dedicated team of 105 skilled professionals, including 8 management personnel with advanced educational backgrounds. The comprehensive organizational structure is outlined in the attached table. Our facility is equipped with state-of-the-art workshops dedicated to cutting, forging, machining, and packaging, complemented by warehouses for raw materials, semi-finished, and finished products.Q1: Can I obtain samples?
Yes, we are pleased to offer samples for your evaluation.
Q2: Can I use my own logo or design on the product?
Absolutely! We offer comprehensive OEM/ODM services, allowing you to personalize products with your unique logo and design.
Q3: Do you have a factory?
Yes, proudly located in Shanxi. We warmly invite you to visit our facility and experience our professional manufacturing capabilities firsthand. We offer specialized OEM/ODM services tailored to your needs.
Q4: What is the production capacity of your factory?
Our factory is capable of producing an impressive 2000 tons per month, ensuring we meet your demands with efficiency.
Q5: When will the shipment be made?
With a robust stock of products, we guarantee swift shipping within 5 days. Our efficient logistics can deliver 2000 pieces within just 7 days, ensuring your operations run smoothly.