| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
| Type: | Welding Flange |
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| Structural Characteristics | manufacturing process | performance parameter |
| presentation | presentation | presentation |
| Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
| Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
| Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd., proudly positioned as a vanguard in the celebrated 'hometown of Chinese forging,' is strategically located in the scenic Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou. Commanding a robust registered capital of 5 million yuan, our strategic locale is a mere 100 kilometers from Taiyuan, granting seamless connectivity to extensive road and railway networks. Blessed with plentiful resources including coal, electricity, and iron, we specialize in the adept production of forged flanges and pressure vessel forgings. Our vast expertise spans every phase, from pioneering design and exacting raw material procurement to precise cutting, masterful forging, advanced heat treatment, precision machining, rigorous mechanical and non-destructive testing, and immaculate painting, packaging, and shipping processes. Our factory's extraordinary output surpasses 10,000 tons annually, with specifications ranging from DN15 to DN6000mm, product weights reaching up to 20 tons, and pressure ratings spanning 150-2500 pounds. We proficiently conform to a wide spectrum of standards, including national, American, British, German, Japanese, and bespoke specifications for flanges and forgings.
Our unmatched production capabilities are reinforced by a diverse array of premium materials, featuring exceptionally durable carbon structural steel, robust low-alloy high-strength steel, heat-resistant steel, and a comprehensive spectrum of stainless steels. This selection includes carbon body, austenite, martensite, precipitation hardening, and duplex stainless steel, guaranteeing optimal performance and longevity.
Spanning an expansive 10,000 square meters, our dynamic enterprise thrives with a dedicated team of 105 professionals, including 8 management personnel possessing high school or higher education credentials. The organizational layout is meticulously detailed in the attached chart. Our cutting-edge facilities encompass specialized workshops dedicated to cutting, forging, machining, and packaging, complemented by dedicated warehouses for raw materials, semi-finished, and finished products, ensuring seamless operations and superior quality control.
Q1: Can I obtain samples?
Absolutely! Procuring samples is an effortless process. Feel free to request and receive samples, enabling you to appreciate our high-quality craftsmanship firsthand.
Q2: Can I use my own logo or design on the product?
Certainly, indeed! We provide comprehensive OEM/ODM services, enabling you to personalize the product with your unique logo and design, crafted to reflect your vision and brand identity.
Q3: Do you have a factory?
Indeed, we do have a factory! Our facility is prominently located in Shanxi. We cordially invite you to visit our esteemed company and fully-equipped manufacturing facility. As a professional manufacturer, we proudly offer OEM/ODM services tailored to fulfill the unique needs of our valued customers.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity, efficiently churning out approximately 2,000 tons each month. This capacity ensures we consistently meet and surpass our customers' expectations with quality and reliability.
Q5: When will the shipment be made?
We assure prompt and efficient delivery, with all our products consistently in stock. Shipments are dispatched expeditiously within 5 days, with the remarkable capability to deliver 2,000 pieces within a 7-day timeframe.
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