Custom High-Precision Tube Sheet Flanges for Unique Pressure Applications

• Customization: Available
• Standard: ANSI, DIN, GB, JIS, GOST, BSW
• Type: Welding Flange
• Model NO.: DN15-DN600
• Material: Stainless Steel
• Structure: Flanges
• Connection: Welding
• Sealing Surface: FF
• Manufacturing Way: Forging
• Physical Properties: Weight
• Mechanical Properties: Strength
• Sealing Properties: Sealing Surface Forms
• Non - Metal Materials: Plastic
• Toughness: Gaskets
• Bolt Pre - Tightening Force: Good Sealing Performance
• Gaskets: Sealing Function
• Gasket: Shock Absorption and Buffering
• Stainless Steel: Corrosion Resistance and Oxidation Resistance
• Dimensional Stability: Prevent Leakage Problems Caused by Deformation.
• Transport Package: Plywood Case
• Specification: 800*800*700
• Trademark: SHANXI JINYU
• Origin: Shanxi China
• HS Code: 73079100
• Production Capacity: 1000t

Product Description

Tube Plate Flange:
The tube plate flange presents itself as a robust disc, artistically crafted with precision. One face of this flange offers a meticulously designed connecting hole that seamlessly aligns with the pipe's outer diameter, ensuring a flawless bolted connection. On the opposite side, a multitude of tube holes is strategically distributed, designed to expertly insert and secure heat exchange tubes. This intricate engineering forms the critical structural foundation for heat exchangers and similar equipment, enabling them to perform their essential heat exchange functions with unparalleled efficiency.

The thickness of the tube plate flange surpasses that of an ordinary flange, meticulously engineered to maintain superior strength and unwavering stability under diverse loads. It adeptly withstands pressure differences between the pipe and shell, as well as thermal stress and the bundle's weight, ensuring resistance to deformation, cracking, and other potential failures.

Our tube plate flanges are crafted from a selection of premium materials including carbon steel 20#, 16MN, A105 Q345B, Q355D, Q550D, stainless steel 304, 316, 321, 22053, and high-performance alloy steel such as 15CRMO, 1CR5MO, A182 F11, A182 F91, 09MNNID, among others. They are designed to meet rigorous pressure ratings of CL900, CL1500, and CL2500, with specifications that range extensively from DN4000, DN3000, DN2000, DN1000, DN800, DN700, DN600, and beyond.

These flanges are predominantly utilized in the chemical industry (serving as vital components for connecting and sealing various chemical pipelines, reaction vessels, and heat exchangers. They ensure the safe conveyance of intermediates in chemical production, maintaining the steadfast continuity of chemical reactions). Within the oil and natural gas sector (during oil extraction, transportation, and processing, tube plate flanges play a crucial role in connecting oil pipes, pipelines, storage tanks, and other critical equipment. They are engineered to endure high pressure, extreme temperatures, and corrosive media.)Power generation industry (facilitating the connection of steam pipelines, water supply networks, and circulating water pipelines in power plants, ensuring the reliable and efficient operation of power production systems.)

Dingxiang Jinyu Forging Co., Ltd. is proudly located in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, a region renowned as the 'hometown of Chinese forging.' With a robust registered capital of 5 million yuan, our advantageous geographical position places us just 100 kilometers from the provincial capital, Taiyuan, blessed with excellent and swift road and railway transport links. This area is rich in coal, electricity, and iron resources, empowering us as a professional manufacturer of forged flanges and pressure vessel forgings. We excel in a comprehensive range of operations from design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, to mechanical typing, painting, packaging, and shipping. Our impressive annual production capacity exceeds 10,000 tons, with product specifications spanning from DN15 to DN6000mm, and a maximum finished product weight of 20 tons. We cater to pressure ranges from 150-2500 pounds, adhering to national, American, British, German, Japanese standards, and offering bespoke non-standard flanges and forgings.

Our production utilizes an assortment of premium materials, including high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and an array of stainless steel types encompassing carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel.

Spanning over 10,000 square meters, our company boasts a workforce of 105 dedicated employees, including 8 management personnel with a high school education or higher. Detailed organizational structures are available in the attached chart. Our facilities include cutting, forging, machining, and packaging workshops. We also maintain strategic warehouses for raw materials, semi-finished, and finished products.
Q1: Can I obtain samples?
Absolutely.

Q2: Can I use my own logo or design on the product?
Yes, we offer comprehensive OEM/ODM services. Your unique logo and design can be elegantly incorporated into the product.

Q3: Do you have a factory?
Yes, nestled in the heart of Shanxi, our cutting-edge factory awaits your visit. We cordially invite you to explore Dingxiang Jinyu Forging Co., Ltd, where innovation meets precision. As a distinguished manufacturer, we are proud to offer comprehensive Original Manufacture (OM) and Original Design Manufacture (ODM) services tailored to meet the unique needs of our esteemed clients.

Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity, masterfully crafting up to 2000 tons of Custom High-Precision Tube Sheet Flanges each month, ensuring a seamless supply for your pressure application needs.

Q5: When will the shipment be made?
Our commitment to efficiency ensures that all products are readily available in stock, promising shipment within a swift 5 days. Moreover, we excel in rapid delivery, capable of dispatching 2000 precision-crafted pieces within just 7 days.