| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
| Type: | Welding Flange |
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| Structural Characteristics | manufacturing process | performance parameter |
| presentation | presentation | presentation |
| Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
| Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
| Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Welcome to Dingxiang Jinyu Forging Co., Ltd., your esteemed partner in the illustrious 'hometown of Chinese forging.' Nestled in the idyllic Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, our prime location lies just 100 kilometers from Taiyuan, facilitating seamless connectivity via expansive road and railway networks. With a robust registered capital of 5 million yuan, we are well-endowed with crucial resources such as coal, electricity, and iron, enabling us to thrive in crafting premium forged flanges and pressure vessel forgings. Our comprehensive expertise encompasses pioneering design, meticulous raw material selection, precision cutting, skilled forging, advanced heat treatment, precision machining, and rigorous mechanical and non-destructive testing, culminating in impeccable painting, packaging, and shipping processes. Our factory's impressive output exceeds 10,000 tons annually, encompassing specifications from DN15 to DN6000mm, product weights of up to 20 tons, and pressure ratings from 150 to 2500 pounds. We expertly conform to a diverse range of standards, including national, American, British, German, Japanese, and bespoke specifications for flanges and forgings, showcasing our versatile manufacturing prowess.
Our remarkable production capability is fortified by a diverse selection of top-tier materials, including ultra-durable carbon structural steel, resilient low-alloy high-strength steel, heat-resistant steel, and a variety of stainless steels. This impressive array includes carbon body, austenitic, martensitic, precipitation hardening, and duplex stainless steel, ensuring unparalleled performance and longevity. Our steadfast dedication to excellence guarantees that every product adheres to the highest benchmarks of quality and durability, ensuring superior standards are perpetually met.
Spanning a generous 10,000 square meters, our dynamic enterprise is powered by a dedicated team of 105 professionals, including 8 management personnel with advanced educational qualifications. The organizational structure is meticulously detailed in the attached chart. Our state-of-the-art facilities boast specialized workshops for cutting, forging, machining, and packaging, complemented by dedicated warehouses for raw materials, semi-finished, and finished products. This comprehensive infrastructure ensures seamless operations and stringent quality control, empowering us to consistently deliver products of the highest caliber, meeting and exceeding industry standards.
Q1: Can I obtain samples?
Certainly! Requesting samples is effortless. We warmly welcome you to experience our exceptional craftsmanship firsthand by obtaining samples and witnessing the unparalleled quality that distinguishes us in the industry.
Q2: Can I use my own logo or design on the product?
Absolutely, yes! We offer comprehensive OEM/ODM services, allowing you to customize the product with your unique logo and design, perfectly aligning with your brand vision and identity. This flexibility empowers your brand to stand out distinctively in a competitive market.
Q3: Do you have a factory?
Indeed, we do! Our factory is proudly situated in Shanxi. We cordially invite you to tour our esteemed company and well-equipped manufacturing facility. As an expert manufacturer, we take pride in providing bespoke OEM/ODM services that cater to the specific needs of our valued clientele, reflecting the utmost standards of quality and innovation.
Q4: What is the production capacity of your factory?
Our factory boasts a formidable production capacity, skillfully producing approximately 2,000 tons each month. This substantial capacity ensures we consistently meet and exceed our customers' expectations with exceptional quality and reliability, fortifying our reputation as a leading industry authority.
Q5: When will the shipment be made?
We guarantee prompt and efficient delivery as our products are consistently in stock. Shipments are swiftly dispatched within 5 days, with the exceptional ability to deliver 2,000 pieces within a 7-day timeframe. Our steadfast commitment to timely delivery ensures that your supply chain remains seamless and efficient, reinforcing our dedication to customer satisfaction.
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