| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
| Type: | Welding Flange |
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| Structural Characteristics | manufacturing process | performance parameter |
| presentation | presentation | presentation |
| Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
| Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
| Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Welcome to Dingxiang Jinyu Forging Co., Ltd., a distinguished leader nestled in the renowned 'hometown of Chinese forging.' We are strategically located in the picturesque Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, a mere 100 kilometers from Taiyuan. This prime location ensures effortless connectivity through comprehensive road and railway networks. With a substantial registered capital of 5 million yuan, we are fully equipped with abundant resources such as coal, electricity, and iron. This empowers us to excel in crafting exceptional forged flanges and pressure vessel forgings. Our extensive expertise encompasses innovative design, meticulous raw material selection, precision cutting, expert forging, advanced heat treatment, precision machining, and rigorous mechanical and non-destructive testing. This comprehensive process culminates in impeccable painting, packaging, and shipping. Our factory boasts an impressive output of over 10,000 tons annually, with specifications ranging from DN15 to DN6000mm, product weights up to 20 tons, and pressure ratings from 150 to 2500 pounds. We adeptly comply with a wide array of standards, including national, American, British, German, Japanese, and customized specifications for flanges and forgings.
Our production capabilities are bolstered by an extensive selection of superior materials, featuring highly durable carbon structural steel, strong low-alloy high-strength steel, resilient heat-resistant steel, and a full spectrum of stainless steels. This includes carbon body, austenitic, martensitic, precipitation hardening, and duplex stainless steel, ensuring unmatched performance and durability. Our unwavering commitment to excellence ensures each product upholds the pinnacle of quality and longevity.
Encompassing a vast area of 10,000 square meters, our thriving enterprise thrives with a dedicated team of 105 professionals, including 8 management personnel with advanced degrees. The organizational structure is meticulously detailed in the attached chart. Our cutting-edge facilities include specialized workshops for cutting, forging, machining, and packaging, along with dedicated warehouses for raw materials, semi-finished, and finished products. This comprehensive setup guarantees flawlessness in operations and superior quality control, allowing us to consistently deliver products of the highest caliber.
Q1: Can I obtain samples?
Certainly! Obtaining samples is simple and seamless. We warmly invite you to request samples to personally experience our exceptional craftsmanship and witness the unparalleled quality that sets us apart.
Q2: Can I use my own logo or design on the product?
Absolutely, yes! We offer comprehensive OEM/ODM services, empowering you to customize the product with your unique logo and design, perfectly aligning with your brand vision and identity. This flexibility ensures your brand stands out distinctly in the market.
Q3: Do you have a factory?
Indeed, we do! Our factory is prominently situated in Shanxi. We warmly invite you to visit our esteemed company and fully-equipped manufacturing facility. As a professional manufacturer, we pride ourselves on providing tailored OEM/ODM services that meet the specific needs of our valued clients, reflecting the highest standards of quality and innovation.
Q4: What is the production capacity of your factory?
Our factory boasts a formidable production capacity, skillfully producing approximately 2,000 tons each month. This strong capacity ensures we consistently meet and exceed our customers' demands with outstanding quality and reliability, solidifying our reputation as an industry leader.
Q5: When will the shipment be made?
We guarantee prompt and efficient delivery as our products are consistently in stock. Shipments are dispatched swiftly within 5 days, with the exceptional capability of delivering 2,000 pieces within a 7-day timeframe. Our commitment to timely delivery ensures that your supply chain remains seamless and efficient.
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