| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
| Type: | Welding Flange |
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| Structural Characteristics | manufacturing process | performance parameter |
| presentation | presentation | presentation |
| Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
| Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
| Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Introducing Dingxiang Jinyu Forging Co., Ltd.-a distinguished leader in the illustrious 'hometown of Chinese forging,' strategically nestled in the picturesque Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou. Boasting an impressive registered capital of 5 million yuan, this prime location lies just 100 kilometers from Taiyuan, ensuring effortless connectivity via comprehensive road and railway networks. Enriched by abundant resources of coal, electricity, and iron, we specialize in the expert production of high-quality forged flanges and pressure vessel forgings. Our extensive expertise spans every stage of production, from innovative design and meticulous raw material procurement to precise cutting, expert forging, advanced heat treatment, precision machining, and stringent mechanical and non-destructive testing, culminating in immaculate painting, packaging, and shipping processes. With a remarkable annual output exceeding 10,000 tons, our comprehensive specifications range from DN15 to DN6000mm, product weights reaching up to 20 tons, and pressure ratings spanning 150-2500 pounds. We adeptly adhere to a diverse array of standards including national, American, British, German, Japanese, and bespoke specifications for flanges and forgings.
Our exceptional production capabilities are reinforced by a diverse array of top-tier materials, featuring highly durable carbon structural steel, robust low-alloy high-strength steel, heat-resistant steel, and an extensive spectrum of stainless steels. This includes carbon body, austenite, martensite, precipitation hardening, and duplex stainless steel, ensuring optimal performance and unparalleled longevity. Our commitment to excellence is reflected in the quality and durability of every product we craft, setting a benchmark in the industry.
Extending over an expansive 10,000 square meters, our dynamic enterprise flourishes with a dedicated team of 105 professionals, including 8 management personnel with high school or higher education credentials. The organizational layout is meticulously detailed in the attached chart. Our state-of-the-art facilities encompass specialized workshops dedicated to cutting, forging, machining, and packaging, complemented by dedicated warehouses for raw materials, semi-finished, and finished products, ensuring seamless operations and superior quality control. This strategic infrastructure allows us to maintain excellence in every step, delivering unrivaled product quality and customer satisfaction.
Q1: Can I obtain samples?
Yes, you can indeed obtain samples. We understand the importance of evaluating our superior craftsmanship firsthand, and are pleased to offer sample products for your review.
Q2: Can I use my own logo or design on the product?
Absolutely, yes! We offer comprehensive OEM/ODM services, allowing you to customize the product with your distinctive logo and design, tailored precisely to your vision and brand identity. Our commitment to customization ensures your brand stands out with unique and personalized touches.
Q3: Do you have a factory?
Indeed, we do! Our factory is prominently located in Shanxi. We warmly invite you to visit our prestigious company and fully-equipped manufacturing facility. As a professional manufacturer, we are proud to offer OEM/ODM services tailored to meet the unique needs of our valued customers. Experience firsthand our dedication to quality and innovation in crafting exceptional products.
Q4: What is the production capacity of your factory?
Our factory showcases an impressive production capacity, efficiently producing approximately 2,000 tons each month. This capacity ensures we meet and exceed our customers' needs with consistency and quality, setting a benchmark for reliability and excellence in our industry.
Q5: When will the shipment be made?
We guarantee prompt and efficient delivery, as all our products are consistently available in stock. Shipments are dispatched swiftly within 5 days, with the exceptional capability to deliver 2,000 pieces within a 7-day timeframe. Our commitment to timely delivery ensures your operations continue seamlessly and efficiently.
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