Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. is nestled in the picturesque Dashagou Village, Jiangcun Township of Dingxiang County, Xinzhou, renowned as the esteemed 'hometown of Chinese forging.' With a robust registered capital of 5 million yuan, the company boasts an enviable strategic position just a mere 100 kilometers from Taiyuan, the provincial capital, ensuring seamless and efficient road and railway connectivity. Blessed with an abundance of coal, electricity, and iron resources, we stand as a distinguished professional manufacturer specializing in the production of forged flanges and pressure vessel forgings. Our comprehensive capabilities span from design, raw material procurement, cutting, forging, heat treatment, machining, and mechanical testing to non-destructive testing, mechanical typing, painting, packaging, and shipping. With an impressive annual production capacity exceeding 10,000 tons, our specifications range from DN15 to DN6000mm, accommodating unit weights up to 20 tons and pressures between 150-2500 pounds. We pride ourselves on adhering to diverse standards, including national, American, British, German, and Japanese, as well as crafting non-standard flanges and forgings.
We employ a diverse range of superior materials in our production, encompassing high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and an array of stainless steel varieties such as carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel.
Spanning an expansive area of over 10,000 square meters, our company is bolstered by a dedicated team of 105 employees, including eight skilled management personnel holding educational qualifications of high school level or above. For a detailed overview, please refer to the attached organizational chart. Our facilities are well-equipped with cutting, forging, machining, and packaging workshops, complemented by dedicated warehouses for raw materials, semi-finished, and finished products.Q1: Can I obtain samples?
Yes, certainly.
Q2: Can I use my own logo or design on the product?
Absolutely, we offer comprehensive OEM/ODM services; your unique logo and design can be elegantly incorporated into the product.
Q3: Do you have a factory?
Yes, indeed! Our state-of-the-art factory is located in Shanxi. We warmly welcome you to visit our company and factory. As a reputable professional manufacturer, we proudly provide OEM/ODM services to our esteemed customers.
Q4: What is the production capacity of your factory?
Our impressive production capacity reaches up to 2000 tons each month.
Q5: When will the shipment be made?
We maintain a comprehensive stock of all our products, ensuring prompt shipment within 5 days. We guarantee delivery of up to 2000 pieces within a swift 7-day period.