| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
| Type: | Welding Flange |
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| Structural Characteristics | manufacturing process | performance parameter |
| presentation | presentation | presentation |
| Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
| Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
| Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. is proudly situated in the illustrious Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, a place renowned as the 'hometown of Chinese forging'. With a robust registered capital of 5 million yuan, our strategic location offers seamless access—just 100 kilometers away from the provincial capital Taiyuan—by both road and railway, enhancing our logistical efficiency. Enriched with abundant coal, electricity, and iron resources, we stand as a leading specialist in the production of forged flanges and pressure vessel forgings. Our capabilities span the entire spectrum from design, procurement of raw materials, cutting, forging, heat treatment, to machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping. Impressively, we boast an annual production capacity exceeding 10,000 tons, with product specifications ranging from DN15 to DN6000mm, and a maximum unit weight of 20 tons. Our flanges withstand pressure from 150 to 2500 pounds, and we adhere to an array of standards including national, American, British, German, Japanese, as well as customized non-standard flanges and forgings.
Our production is built upon a foundation of superior materials, prominently featuring high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, alongside an assortment of stainless steels such as carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel. These materials ensure the durability and resilience of our products.
Spanning over an impressive 10,000 square meters, our company is a hub of advanced manufacturing with 105 dedicated employees, including 8 highly educated management personnel. The organizational structure is detailed in the attached chart. Our facilities include state-of-the-art cutting, forging, machining, and packaging workshops, complemented by a raw material warehouse, a semi-finished product warehouse, and a finished product warehouse.Q1: Can I obtain samples?
Yes, you can.
Q2: Can I use my own logo or design on the product?
Certainly! We offer bespoke OEM/ODM services, allowing you to personalize the product with your unique logo and design.
Q3: Do you have a factory?
Absolutely, we operate a state-of-the-art factory in Shanxi. We cordially invite you to visit our facilities to witness our professional manufacturing processes first-hand. We extend comprehensive OEM/ODM services to our clientele.
Q4: What is the production capacity of your factory?
Our factory boasts a formidable production capacity of 2000 tons per month, ensuring we meet substantial demand efficiently.
Q5: When will the shipment be made?
All of our products are readily available in stock and are dispatched within a swift 5 days. We can efficiently deliver 2000 pieces within just 7 days, ensuring you receive your order promptly.
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