Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
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Type: | Welding Flange |
Material: | Carbon Steel |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. proudly resides in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, renowned as the illustrious 'hometown of Chinese forging.' With an impressive registered capital of 5 million yuan, our company boasts an enviable location just 100 kilometers from Taiyuan, the provincial capital, offering seamless road and railway connectivity. Blessed with abundant coal, electricity, and iron resources, we stand as a distinguished manufacturer of forged flanges and pressure vessel forgings. Our comprehensive capabilities encompass design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping, all under one roof. With an extraordinary annual production capacity exceeding 10,000 tons, our products range from DN15 to DN6000mm, with a maximum unit weight of 20 tons, and cater to pressure requirements from 150 to 2500 pounds, including national and international standards, as well as bespoke non-standard flanges and forgings.
Our production process utilizes an array of high-quality materials, including premium carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a variety of stainless steel options. These include carbon body, austenite, martensitic, dispersion hardening, and duplex stainless steel, ensuring we meet diverse industry demands with unmatched quality and precision.
Spanning an impressive 10,000 square meters, our company houses 105 dedicated employees, including 8 highly educated management professionals. The detailed organizational chart is enclosed for your reference. Our facilities comprise a cutting-edge cutting workshop, a robust forging workshop, a precision machining workshop, and a secure packaging workshop. Additionally, we maintain meticulously organized warehouses for raw materials, semi-finished goods, and finished products, ensuring efficient production and distribution processes.Q1: Can I obtain samples?
Yes, of course! We are pleased to provide samples for your evaluation.
Q2: Can I use my own logo or design on the product?
Absolutely! We offer premier OEM/ODM services, allowing you to personalize products with your unique logo and design.
Q3: Do you have a factory?
Indeed, we proudly operate a state-of-the-art factory in Shanxi. We warmly invite you to visit and witness our professional manufacturing capabilities firsthand. We are committed to delivering superior OEM/ODM services tailored to your needs.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity, reaching up to 2000 tons per month, ensuring timely fulfillment of all orders.
Q5: When will the shipment be made?
Our expansive inventory guarantees that all products are readily available for shipment within a swift 5 days. We can efficiently deliver up to 2000 pieces within just 7 days, ensuring your needs are met with speed and reliability.