Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd., stands as a beacon of excellence in the renowned 'hometown of Chinese forging.' Ideally located in the charming Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, we boast a substantial registered capital of 5 million yuan. Our strategic position, just 100 kilometers from Taiyuan, offers seamless access to extensive road and railway networks. Our region is rich in essential resources like coal, electricity, and iron, empowering us to specialize in the production of superior forged flanges and pressure vessel forgings. Our comprehensive skill set covers every phase of production, from innovative design and careful raw material selection to precise cutting, expert forging, advanced heat treatment, precision machining, and rigorous mechanical and non-destructive testing, culminating in flawless painting, packaging, and shipping. Our facility's impressive annual output surpasses 10,000 tons, catering to specifications from DN15 to DN6000mm, product weights up to 20 tons, and pressure ratings from 150 to 2500 pounds. We adhere to a diverse spectrum of standards, including national, American, British, German, Japanese, as well as customized specifications for flanges and forgings.
Our outstanding production capabilities are bolstered by a wide range of premium materials, including durable carbon structural steel, resilient low-alloy high-strength steel, heat-resistant steel, and an extensive array of stainless steels. This encompasses carbon body, austenite, martensite, precipitation hardening, and duplex stainless steel, ensuring optimal performance, durability, and longevity.
Spanning a vast 10,000 square meters, our thriving enterprise is powered by a team of 105 skilled professionals, including 8 managerial staff with high educational qualifications. Our organizational structure is meticulously outlined in the attached chart. Our cutting-edge facilities house specialized workshops for cutting, forging, machining, and packaging, along with dedicated warehouses for raw materials, semi-finished, and finished products, ensuring smooth operations and exceptional quality management.
Q1: Can I obtain samples?
Certainly, you can acquire samples without any hindrance.
Q2: Can I use my own logo or design on the product?
Absolutely, you can! We provide full OEM/ODM services, enabling you to personalize the product with your distinctive logo and design, crafted precisely to reflect your vision and unique brand identity.
Q3: Do you have a factory?
Indeed, we do! Our factory is prominently situated in Shanxi, and we warmly welcome you to visit our esteemed company and fully-equipped manufacturing facility. As a leading manufacturer, we are proud to offer OEM/ODM services tailored to meet the unique requirements of our valued clients.
Q4: What is the production capacity of your factory?
Our factory boasts an extraordinary production capacity, efficiently manufacturing approximately 2,000 tons each month. This capability ensures that we consistently meet and exceed our customers' expectations with quality and reliability.
Q5: When will the shipment be made?
We pledge prompt and efficient delivery, with all our products readily available in stock. Shipments are dispatched promptly within 5 days, with the exceptional capability to deliver 2,000 pieces within a swift 7-day timeframe.