Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd., proudly situated in the esteemed Dashagou Village, Jiangcun Township, Dingxiang County of Xinzhou, is renowned as the celebrated 'hometown of Chinese forging.' Our company boasts a robust registered capital of 5 million yuan, strategically located just 100 kilometers from the vibrant provincial capital, Taiyuan. This prime location offers unparalleled ease with swift road and railway access. Abundant in essential resources such as coal, electricity, and iron, we specialize in the professional manufacturing of forged flanges and pressure vessel forgings. Our comprehensive capabilities encompass design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and seamless shipping operations. With an impressive annual production capacity exceeding 10,000 tons, we offer a wide range of specifications from DN15 to DN6000mm. The maximum unit weight of our finished products reaches an impressive 20 tons, supporting pressure ratings from 150 to an extraordinary 2500 pounds. We cater to diverse standards, including national, American, British, German, Japanese, as well as tailor-made non-standard flanges and forgings.
Our production process utilizes only the finest materials, including premium high-quality carbon structural steel, low-alloy high-strength steel, and heat-resistant steel. Additionally, we incorporate various grades of stainless steel, such as carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel, ensuring a perfect match for every need.
Spanning a vast area of over 10,000 square meters, our company employs a dedicated team of 105 skilled personnel. Among them, 8 are esteemed management professionals with educational qualifications of high school level or above. For a detailed overview, please refer to the attached organizational chart. Our state-of-the-art facility includes a cutting workshop, forging workshop, machining workshop, and packaging workshop. We also maintain organized raw material, semi-finished product, and finished product warehouses.Q1: Can I obtain samples?
Yes, indeed.
Q2: Can I use my own logo or design on the product?
Absolutely! We offer personalized OEM/ODM services, allowing your unique logo and design to be elegantly crafted on the product.
Q3: Do you have a factory?
Yes, we proudly own a cutting-edge factory located in Shanxi. We warmly welcome you to visit our company and factory. As a professional manufacturer, we are committed to providing exceptional OEM/ODM services to our valued customers.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity equivalent to a staggering 2000 tons per month.
Q5: When will the shipment be made?
All of our products are readily available in stock and will be shipped within a swift period of 5 days. Additionally, we are capable of delivering a substantial quantity of 2000 pieces within just 7 days.