Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristic | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd., a guiding light in the celebrated 'hometown of Chinese forging,' is strategically nestled in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou. With a substantial registered capital of 5 million yuan, our prime location, merely 100 kilometers from Taiyuan, ensures effortless access to comprehensive road and railway networks. Endowed with rich coal, electricity, and iron resources, we excel in producing expertly forged flanges and pressure vessel forgings. Our extensive expertise encompasses design, raw material procurement, cutting, forging, heat treatment, machining, and stringent mechanical and non-destructive testing, complemented by painting, packaging, and shipping. Our robust annual production exceeds 10,000 tons, with specifications ranging from DN15 to DN6000mm, product weights reaching up to 20 tons, and pressure ratings between 150-2500 pounds. We proudly adhere to an extensive array of standards, including national, American, British, German, Japanese, and bespoke specifications for flanges and forgings.
Our production capabilities are anchored by an impressive selection of premium materials, including highly durable carbon structural steel, robust low-alloy high-strength steel, heat-resistant steel, and a diverse assortment of stainless steels. This includes carbon body, austenite, martensite, precipitation hardening, and duplex stainless steel, ensuring excellence in every product we craft.
Spanning an expansive area of over 10,000 square meters, our thriving enterprise is supported by a dedicated workforce of 105, including 8 management personnel with high school or higher education qualifications. The organizational structure is detailed in the attached chart. Our state-of-the-art facilities include specialized workshops for cutting, forging, machining, and packaging, along with dedicated warehouses for raw materials, semi-finished, and finished products, ensuring seamless production flow.
Q1: Can I obtain samples?
Yes, certainly! You can obtain samples to evaluate our product quality.
Q2: Can I use my own logo or design on the product?
Yes, indeed! We offer comprehensive OEM/ODM services, allowing you to customize the product with your distinctive logo and design, bringing your brand vision to life.
Q3: Do you have a factory?
Absolutely, we do! Our state-of-the-art factory is located in Shanxi. We cordially invite you to visit our prestigious company and fully-equipped manufacturing facility. As a professional manufacturer, we proudly offer OEM/ODM services tailored to meet our customers' specific needs.
Q4: What is the production capacity of your factory?
Our factory boasts a remarkable production capacity, efficiently producing approximately 2,000 tons each month, ensuring we meet both large and small order demands with ease.
Q5: When will the shipment be made?
We guarantee prompt delivery as all our products are readily in stock. Shipments are dispatched within 5 days, with the capability to deliver 2,000 pieces within a 7-day timeframe, ensuring quick and efficient service.