Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. proudly resides in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou—regarded as the revered 'Hometown of Chinese Forging'. With a robust registered capital of 5 million yuan, our strategic location is just 100 kilometers from Taiyuan, the provincial hub, offering seamless road and railway connectivity. Richly endowed with coal, electricity, and iron resources, we are esteemed specialists in creating high-quality forged flanges and pressure vessel forgings. Our comprehensive capabilities span from design and raw material procurement to cutting, forging, heat treatment, machining, and a series of meticulous quality assurance processes, including mechanical and non-destructive testing, typing, painting, packing, and efficient shipping. Our formidable production acumen exceeds an annual capacity of 10,000 tons, crafting products with specifications ranging from DN15 to DN6000mm. Each unit can weigh up to 20 tons, sustaining pressures between 150 to 2500 pounds. We adeptly produce flanges and forgings adhering to national, American, British, German, and Japanese standards, as well as tailor-made non-standard solutions.
Our production employs premium materials such as high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and an array of stainless steels, including carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel. These materials ensure exceptional durability and performance.
Encompassing over 10,000 square meters, our company is powered by a dedicated team of 105 employees, including 8 highly-educated management personnel. Please refer to the attached document for a detailed organizational chart. Our facility includes specialized workshops for cutting, forging, machining, and packaging, along with well-organized raw material, semi-finished, and finished product warehouses, ensuring seamless production and distribution.Q1: Is it possible for me to obtain samples?
Certainly, we provide samples to meet your evaluation needs.
Q2: Is it viable to use my own logo or design on the product?
Absolutely, we offer comprehensive OEM/ODM services to customize your product with your logo and design.
Q3: Do you have a manufacturing facility?
Indeed, our state-of-the-art factory is situated in Shanxi. We warmly welcome you to visit and witness our professional manufacturing processes firsthand. Our OEM/ODM services are tailored to serve our clients' distinct needs.
Q4: What is your factory's production capability?
Our factory boasts an impressive production capability, churning out approximately 2000 tons monthly.
Q5: When is the shipment scheduled?
We maintain a ready stock of products, ensuring swift shipment within 5 days. For large orders, we are equipped to deliver 2000 pieces within a mere 7 days.