Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. is nestled in the heart of Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, widely celebrated as the 'Hometown of Chinese Forging'. Boasting a robust registered capital of 5 million yuan, our company is strategically positioned a mere 100 kilometers from the vibrant provincial capital, Taiyuan, ensuring seamless and swift access via road and railway transportation networks. Enriched with abundant coal, electricity, and iron resources, we are esteemed as a professional manufacturer specializing in forged flanges and pressure vessel forgings. Our comprehensive capabilities span the entire production lifecycle, from innovative design to raw material procurement, cutting-edge cutting, forging, precise heat treatment, advanced machining, rigorous mechanical testing, non-destructive testing, meticulous mechanical typing, to expert painting, careful packaging, and efficient shipping operations. With an impressive annual production capacity exceeding 10,000 tons, our product specifications range broadly from DN15 to an extensive DN6000mm. Each finished product unit can weigh up to a substantial 20 tons, with pressure ratings spanning 150 to 2500 pounds. Our product repertoire includes flanges and forgings conforming to national, American, British, German, Japanese standards, as well as bespoke non-standard options.
Our production process utilizes an array of high-caliber materials including high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and an assortment of stainless steel variants. These include carbon body, austenitic, martensitic, dispersion hardening, and duplex stainless steel, each meticulously selected to ensure superior product quality and performance.
Occupying an expansive area exceeding 10,000 square meters, our company employs a dedicated workforce of 105 individuals. This includes 8 skilled management personnel with education levels of high school or above, whose expertise is detailed in the attached organizational chart. Our facilities are comprehensive, encompassing cutting, forging, machining, and packaging workshops, alongside a well-organized raw material warehouse, semi-finished product warehouse, and finished product warehouse. Each area is designed to optimize our production workflow and efficiency.Q1: Can I obtain samples?
Yes, indeed.
Q2: Can I use my own logo or design on the product?
Certainly! We offer bespoke OEM/ODM services, allowing your unique logo and design to be seamlessly incorporated into the product.
Q3: Do you have a factory?
Absolutely! Our state-of-the-art factory is located in Shanxi, and we warmly invite you to visit our company and factory. As a professional manufacturer, we are proud to offer comprehensive OM/ODM services tailored to our customers' needs.
Q4: What is the production capacity of your factory?
Our factory's robust production capacity is an impressive 2000 tons per month, ensuring we meet your demands swiftly and efficiently.
Q5: When will the shipment be made?
Our inventory is fully stocked, enabling us to ship all products within 5 days. We are capable of delivering 2000 pieces within a 7-day timeframe, ensuring prompt and reliable delivery for your needs.