Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Nestled in the heart of the illustrious 'hometown of Chinese forging,' Dingxiang Jinyu Forging Co., Ltd. stands proud in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou. With a robust registered capital of 5 million yuan, the company boasts a prime geographical advantage. Just 100 kilometers from the vibrant provincial capital of Taiyuan, our operations are seamlessly supported by both road and railway links, offering unparalleled convenience in transportation. Endowed with rich resources of coal, electricity, and iron, we are esteemed specialists in the art of crafting forged flanges and pressure vessel forgings. Our comprehensive capabilities span from design integration, raw material procurement, cutting, forging, and heat treatment, to machining, mechanical and non-destructive testing, mechanical typing, painting, packaging, and shipping. Commanding an impressive annual production prowess that exceeds 10,000 tons, our specifications range expansively from DN15 to DN6000mm. Each finished product unit can weigh up to 20 tons, with a pressure range of 150-2500 pounds, encompassing national, American, British, German, Japanese standards, and non-standard flanges and forgings.
Our product line is built upon the finest materials, including top-tier carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a variety of stainless steel options (carbon body, austenitic, martensitic, precipitation hardening, duplex stainless steel). These premium materials ensure unmatched durability and performance.
Spanning over an expansive 10,000 square meters, our company is a hub of innovation and craftsmanship. We proudly employ 105 dedicated professionals, among whom are 8 skilled management personnel, each possessing a high school education or higher. A detailed organizational framework is available in the accompanying chart. Our state-of-the-art facility includes dedicated cutting, forging, machining, and packaging workshops, complemented by well-organized raw material, semi-finished, and finished product warehouses.Q1: Can I obtain samples?
Yes, absolutely. We are pleased to offer samples to showcase our exceptional quality and craftsmanship.
Q2: Can I use my own logo or design on the product?
Indeed, we provide comprehensive OEM/ODM services, allowing your unique logo and design to be elegantly incorporated into the product.
Q3: Do you have a factory?
Certainly, we have a well-established factory located in Shanxi. We warmly invite you to visit our facility and witness firsthand our dedication to quality as a leading professional manufacturer offering OEM/ODM services.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity, efficiently handling up to 2000 tons each month.
Q5: When will the shipment be made?
Our products are readily available in stock and will be dispatched within a swift 5-day timeframe. We are capable of delivering 2000 pieces within a week's time, ensuring prompt and reliable service.