Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Nestled in the illustrious 'hometown of Chinese forging', Dingxiang Jinyu Forging Co., Ltd. is a beacon of excellence in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou. With a strong registered capital of 5 million yuan, our advantageous position is a mere 100 kilometers from Taiyuan, the capital of the province, offering seamless accessibility through both road and rail networks. Blessed with a wealth of natural resources including coal, electricity, and iron, we specialize in the creation of high-quality forged flanges and pressure vessel forgings. Our comprehensive capabilities span the full spectrum of production stages—design, raw material procurement, cutting, forging, heat treatment, machining, exhaustive mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and efficient shipping logistics. Boasting an outstanding annual production capacity that exceeds 10,000 tons, our product specifications range from DN15 to DN6000mm, accommodating unit weights as hefty as 20 tons. We cater to pressure specifications from 150 to 2500 pounds, adhering rigorously to national standards and international protocols, including American, British, German, Japanese, alongside custom non-standard flanges and forgings.
Our sophisticated production process is distinguished by a carefully curated selection of high-grade materials. We incorporate premium carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a comprehensive range of stainless steels. This includes carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel varieties, enabling us to satisfy the stringent requirements of our respected clientele.
Our company spans an extensive area exceeding 10,000 square meters, thriving with a dedicated workforce of 105 professionals, which includes 8 management personnel with high school-level qualifications or beyond. Our detailed organizational structure is meticulously depicted in the attached table. We take pride in our diverse array of workshops, which encompass cutting, forging, machining, and packaging, all enhanced by substantial warehousing facilities for raw materials, semi-finished, and finished goods.Q1: Can I obtain samples?
Yes, indeed, we are pleased to offer samples upon request to help you evaluate our product quality.
Q2: Can I use my own logo or design on the product?
Certainly, we offer bespoke OEM/ODM services, allowing your unique logo and design to be tastefully integrated into the product.
Q3: Do you have a factory?
Absolutely, our cutting-edge factory is situated in Shanxi. We cordially invite you to visit both our company headquarters and our manufacturing facility. As a vanguard in the industry, we proudly extend OM/ODM services tailored to meet the specific needs of each client.
Q4: What is the production capacity of your factory?
Our factory impressively boasts the capability to produce up to 2000 tons monthly, ensuring that we can accommodate even the most rigorous production timelines.
Q5: When will the shipment be made?
Our products are prepared for swift dispatch, with shipments typically made within 5 days. We possess the capacity to deliver up to 2000 pieces within an efficient 7-day period.