Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd., a beacon in the heart of Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, proudly stands as the "hometown of Chinese forging." With a registered capital of 5 million yuan, it boasts a prime geographical location, a mere 100 kilometers from the bustling provincial capital, Taiyuan. This strategic position ensures seamless and swift road and railway transportation, enhancing its accessibility. Nestled amidst abundant coal, electricity, and iron resources, our company excels as a leading manufacturer of premium-quality forged flanges and pressure vessel forgings. Our expertise spans across an integrated process of design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping. We proudly deliver an impressive annual production capacity of over 10,000 tons, offering diverse specifications from DN15 to DN6000mm. Our robust products weigh up to 20 tons per unit, withstanding pressures ranging from 150 to 2500 pounds, encompassing national, American, British, German, Japanese standards, along with bespoke non-standard flanges and forgings.
Our production line thrives on the foundation of superior materials, including high-quality carbon structural steel, resilient low-alloy high-strength steel, heat-resistant steel, and a diverse array of stainless steels such as carbon body, austenitic, martensitic, dispersion hardening, and duplex stainless steel. These materials underscore our commitment to exceptional durability and strength.
Spanning over 10,000 square meters, our sprawling company accommodates a dedicated team of 105 fixed employees, featuring 8 adept management personnel with education levels of high school and above. Detailed organizational insights can be found in the attached chart. Our infrastructure includes specialized workshops for cutting, forging, machining, and packaging, complemented by meticulously organized raw material, semi-finished, and finished product warehouses.Q1: Can I obtain samples?
Absolutely, we provide samples for your evaluation and assurance.
Q2: Can I use my own logo or design on the product?
Certainly! We offer bespoke OEM/ODM services, enabling your unique logo and design to be imprinted on our products, adding a personalized touch to excellence.
Q3: Do you have a factory?
Indeed, we operate a state-of-the-art factory in Shanxi. We welcome you to visit our company and witness our professional manufacturing prowess firsthand, as we cater to your customized OEM/ODM needs.
Q4: What is the production capacity of your factory?
Our factory boasts a formidable production capacity of 2000 tons per month, ensuring we meet your demands with efficiency and precision.
Q5: When will the shipment be made?
With all products readily in stock, we assure prompt shipment within 5 days. Our logistics efficiency enables us to deliver 2000 pieces within 7 days, ensuring a swift and reliable service.