Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. is proudly situated in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, a place heralded as the 'Hometown of Chinese Forging.' Boasting a registered capital of 5 million yuan, our strategic location is a mere 100 kilometers from Taiyuan, the provincial capital, offering seamless road and railway connectivity. Our region is rich in coal, electricity, and iron resources, empowering us as leaders in the manufacture of high-quality forged flanges and pressure vessel forgings. We excel in providing a comprehensive suite of services, including design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping. Our annual production capacity surpasses 10,000 tons, with product specifications ranging from DN15 to DN6000mm. Each finished product can weigh up to 20 tons and sustain pressures between 150-2500 pounds, adhering to a variety of standards including national, American, British, German, Japanese, as well as customized non-standard flanges and forgings.
Our production leverages premium materials, such as high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and an array of stainless steels including carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel, ensuring exceptional durability and performance in our products.
Spanning over 10,000 square meters, our company employs 105 dedicated staff members, including 8 management personnel with educational backgrounds at the high school level or beyond. For a detailed overview of our organizational structure, please refer to the attached chart. Our facilities encompass a cutting-edge cutting workshop, a state-of-the-art forging workshop, a precision machining workshop, and an efficient packaging workshop. We also maintain a comprehensive raw material warehouse, a semi-finished product storage area, and a dedicated finished product warehouse.Q1: Can I obtain samples?
Yes, obtaining samples is possible.
Q2: Can I use my own logo or design on the product?
Yes, we offer bespoke OEM/ODM services to tailor your logo and design onto our products, ensuring they meet your brand's unique aesthetic and standards.
Q3: Do you have a factory?
Absolutely, we proudly own a state-of-the-art manufacturing facility in Shanxi. We warmly welcome you to visit our company and factory to witness firsthand our commitment to quality and innovation. As a leading manufacturer, we specialize in providing tailored OEM/ODM services to meet the diverse needs of our clientele.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity of approximately 2000 tons per month, ensuring we can meet high-volume demands with efficiency and precision.
Q5: When will the shipment be made?
All our products are readily available in stock and can be dispatched within 5 days. We are capable of delivering 2000 pieces within a swift 7-day period, ensuring prompt and reliable service.