| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
| Type: | Welding Flange |
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| Structural Characteristic | manufacturing process | performance parameter |
| presentation | presentation | presentation |
| Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
| Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
| Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd., a distinguished leader in the prestigious 'hometown of Chinese forging,' is located in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou. With a significant registered capital of 5 million yuan, our strategic location merely 100 kilometers from Taiyuan grants us exceptional access to efficient road and railway networks. Abundant in coal, electricity, and iron resources, we are masters in the production of forged flanges and pressure vessel forgings. Our all-encompassing capabilities cover meticulous design, expert raw material procurement, precise cutting, forging, advanced heat treatment, machining, rigorous mechanical and non-destructive testing, followed by careful painting, packaging, and shipping. Boasting an impressive annual output of over 10,000 tons, we offer specifications ranging from DN15 to DN6000mm, supporting product weights up to 20 tons and pressure ratings from 150-2500 pounds. We proudly comply with a wide array of standards including national, American, British, German, Japanese, as well as bespoke specifications tailored for flanges and forgings.
Our production strength is bolstered by an exclusive array of superior materials, including highly durable carbon structural steel, robust low-alloy high-strength steel, heat-resistant steel, and an extensive variety of stainless steels such as carbon body, austenite, martensite, precipitation hardening, and duplex stainless steel, ensuring exceptional quality and unmatched performance.
Spanning an impressive 10,000 square meters, our enterprise flourishes with a team of 105 dedicated professionals, including 8 pivotal management figures holding high school or higher education credentials. The attached chart elaborates our organizational structure. Our state-of-the-art facilities feature specialized workshops for cutting, forging, machining, and packaging, alongside dedicated warehouses for raw materials, semi-finished, and finished products, fostering seamless operations.
Q1: Can I obtain samples?
Yes, you can easily obtain samples, ensuring you have the opportunity to experience our quality firsthand.
Q2: Can I use my own logo or design on the product?
Yes, indeed! We provide comprehensive OEM/ODM services, allowing you to personalize the product with your unique logo and design, crafting a truly bespoke offering.
Q3: Do you have a factory?
Absolutely, we do! Our factory is located in Shanxi. We warmly invite you to visit our renowned company and fully-equipped factory. As a professional manufacturer, we proudly offer OEM/ODM services meticulously tailored to our customers' specific requirements.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity, efficiently producing approximately 2,000 tons each month, ensuring we meet your production demands promptly.
Q5: When will the shipment be made?
We ensure prompt delivery as all our products are readily in stock. Shipments are dispatched within 5 days, with the capability to deliver an impressive 2,000 pieces within a 7-day timeframe, ensuring your needs are met swiftly.
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