Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. is proudly based in the renowned 'hometown of Chinese forging', Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou. With a robust registered capital of 5 million yuan, our strategic location just 100 kilometers from Taiyuan, the provincial capital, ensures seamless and efficient logistics via both road and railway. Richly endowed with abundant coal, electricity, and iron resources, we specialize in crafting a diverse array of forged flanges and pressure vessel forgings. Our comprehensive capabilities span the entire production process, encompassing design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping. Boasting an impressive annual production capacity exceeding 10,000 tons, we offer specifications ranging from DN15 to DN6000mm, with each finished product weighing up to 20 tons and pressure ratings from 150 to 2500 pounds. Our offerings include adherence to national, American, British, German, Japanese, and customized standards for flanges and forgings.
Our production process incorporates a variety of premier materials, including high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and an array of stainless steels. This includes carbon body, austenitic, martensitic, dispersion hardening, and duplex stainless steels, ensuring unmatched strength and durability in every product.
Spanning over 10,000 square meters, our company thrives with a dedicated team of 105 employees. This includes 8 skilled management personnel with high school education or higher. Refer to the attached table for a detailed organizational chart. Our state-of-the-art facility houses cutting, forging, machining, and packaging workshops, alongside raw material, semi-finished, and finished product warehouses, ensuring streamlined operations and quality control.Q1: Can I obtain samples?
Yes, samples are available upon request.
Q2: Can I use my own logo or design on the product?
Yes, we offer comprehensive OEM/ODM services, allowing your logo and design to be seamlessly incorporated into the product.
Q3: Do you have a factory?
Yes, located in Shanxi, our factory welcomes your visit. As a professional manufacturer, we provide exceptional OEM/ODM services to meet your specific needs.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity of up to 2,000 tons per month, ensuring scalability to meet your demands.
Q5: When will the shipment be made?
With our expansive inventory, products are ready for shipment within 5 days. We assure delivery of 2,000 pieces within 7 days, ensuring timely fulfillment of your orders.