Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
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Type: | Welding Flange |
Material: | Carbon Steel |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd., proudly nestled in the historic Dashagou Village of Jiangcun Township, Dingxiang County, Xinzhou—celebrated as the 'hometown of Chinese forging'—boasts a robust registered capital of 5 million yuan. Our unparalleled geographical advantage places us just 100 kilometers from the vibrant provincial capital Taiyuan, ensuring swift and seamless road and railway connectivity. Enriched by a wealth of coal, electricity, and iron resources, we excel as a distinguished manufacturer of forged flanges and pressure vessel forgings. Our comprehensive capabilities encompass design, raw material procurement, cutting, forging, heat treatment, machining, rigorous mechanical testing, non-destructive testing, precise mechanical typing, painting, packaging, and efficient shipping operations. We proudly achieve an impressive annual production capacity exceeding 10,000 tons, with diverse specifications ranging from DN15 to DN6000mm. Our advanced facilities support unit weights of finished products up to 20 tons, with pressure capacities spanning from 150 to 2500 pounds. We cater to a wide array of standards including national, American, British, German, Japanese, and bespoke non-standard flanges and forgings.
In our production processes, we meticulously employ top-tier materials such as high-quality carbon structural steel, low-alloy high-strength steel, and heat-resistant steel. Our expertise extends to various stainless steel types, including carbon body, austenitic, martensitic, dispersion hardening, and duplex stainless steel, ensuring unparalleled durability and performance.
Spanning an expansive area of over 10,000 square meters, our company thrives with 105 skilled and dedicated employees. Among them, 8 are management personnel possessing high school education or higher, ensuring leadership with competence and vision. Our detailed organizational structure is laid out in the attached chart. Our state-of-the-art facilities include specialized workshops for cutting, forging, machining, and packaging, complemented by strategically organized raw material, semi-finished product, and finished product warehouses.Q1: Can I obtain samples?
Yes, we are pleased to offer samples for your evaluation.
Q2: Can I use my own logo or design on the product?
Yes, we proudly provide comprehensive OEM/ODM services. Your unique logo and design can be expertly crafted onto the product, embodying your brand's identity.
Q3: Do you have a factory?
Yes, we operate a cutting-edge factory located in Shanxi. We warmly invite you to visit our company and factory, where we excel as a professional manufacturer offering exceptional OEM/ODM services to our valued clients.
Q4: What is the production capacity of your factory?
Our production prowess is formidable, with a monthly capacity reaching up to 2,000 tons, underscoring our commitment to meet diverse customer demands efficiently.
Q5: When will the shipment be made?
All our products are readily available in stock and will be dispatched within an expedited timeframe of 5 days. We assure delivery of up to 2,000 pieces within 7 days, ensuring timely and reliable service.