Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Welcome to Dingxiang Jinyu Forging Co., Ltd., a beacon of excellence in the prestigious realm of Chinese forging, nestled in the charming Dashagou Village of Jiangcun Township, Dingxiang County, Xinzhou. Our prime location, a mere 100 kilometers from Taiyuan, provides seamless access through expansive road and rail networks. With a substantial registered capital of 5 million yuan, we stand firmly on a foundation rich in coal, electricity, and iron resources. This empowers us to master the art of specialized forging for flanges and pressure vessel components. Our all-encompassing expertise spans from visionary design and precise raw material selection to precision cutting, expert forging, state-of-the-art heat treatment, meticulous machining, and rigorous mechanical and non-destructive testing, culminating in flawless painting, packaging, and shipping procedures. Our factory's remarkable production capability exceeds 10,000 tons annually, with specifications ranging from DN15 to DN6000mm, product weights reaching up to 20 tons, and pressure ratings from 150 to 2500 pounds. We adeptly comply with a vast array of standards, including national, American, British, German, Japanese, and bespoke specifications for flanges and forgings.
Our extraordinary manufacturing strength is reinforced by a comprehensive selection of premium materials, including extremely durable carbon structural steel, robust low-alloy high-strength steel, heat-resistant steel, and an expansive array of stainless steels. This spectrum includes carbon body, austenitic, martensitic, precipitation hardening, and duplex stainless steel, ensuring exceptional performance and durability. Our unwavering commitment to excellence ensures each product is crafted to the highest standards of quality and longevity.
Encompassing a sprawling 10,000 square meters, our vibrant enterprise flourishes with a dedicated team of 105 professionals, including 8 management personnel with high school or higher educational achievements. The organizational structure is meticulously detailed in the attached chart. Our cutting-edge facilities boast specialized workshops for cutting, forging, machining, and packaging, supported by dedicated warehouses for raw materials, semi-finished, and finished products. This comprehensive infrastructure guarantees seamless operations and unparalleled quality control, enabling us to consistently deliver top-tier products.
Q1: Can I obtain samples?
Certainly! Obtaining samples is a straightforward and welcoming process. We cordially invite you to request samples, allowing you to personally experience our superior craftsmanship and witness the exceptional quality that distinctly sets us apart.
Q2: Can I use my own logo or design on the product?
Absolutely, yes! We offer extensive OEM/ODM services, enabling you to customize the product with your distinct logo and design. This alignment with your vision and brand identity ensures your brand stands out with a personalized touch in the marketplace.
Q3: Do you have a factory?
Indeed, we do! Our factory is strategically located in Shanxi, and we extend a warm invitation for you to visit our esteemed company and fully-equipped manufacturing facility. As a professional manufacturer, we take pride in providing bespoke OEM/ODM services tailored to the specific needs of our valued clients, epitomizing the highest standards of quality and innovation.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity, adeptly producing approximately 2,000 tons each month. This substantial capacity ensures that we consistently meet and exceed our customers' demands with outstanding quality and reliability, reinforcing our reputation as a leader in the industry.
Q5: When will the shipment be made?
We guarantee prompt and efficient delivery as our products are consistently in stock. Shipments are swiftly dispatched within 5 days, with the remarkable ability to deliver 2,000 pieces within a 7-day timeframe. Our commitment to timely delivery ensures your supply chain remains seamless and effective.