Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Nestled in the renowned 'hometown of Chinese forging,' Dingxiang Jinyu Forging Co., Ltd. is strategically positioned in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou. With a robust registered capital of 5 million yuan, our location offers exceptional access to essential resources like coal, electricity, and iron. Situated just 100 kilometers from Taiyuan, the provincial capital, our connectivity through fast road and railway networks is unparalleled. We excel as expert manufacturers of forged flanges and pressure vessel forgings, boasting an impressive annual production capacity exceeding 10,000 tons. Our comprehensive services span every stage of production, from design, raw material procurement, and cutting to forging, heat treatment, machining, mechanical testing, non-destructive testing, typing, painting, packaging, and shipping. Our product range, adhering to various international standards (national, American, British, German, Japanese) and custom specifications, includes flanges from DN15 to DN6000mm with a maximum unit weight of 20 tons and pressure ratings of 150-2500 pounds.
We proudly utilize a diverse array of high-performance materials including premium carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a variety of stainless steels. Our stainless steel options encompass carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel, ensuring we meet a wide range of industrial needs.
Spanning over 10,000 square meters, our company thrives with a dedicated team of 105 employees, of which 8 hold management roles with qualifications at high school level or beyond. The detailed organizational structure can be found in the attached table. Our facilities comprise cutting, forging, machining, and packaging workshops, alongside dedicated raw material, semi-finished, and finished product warehouses to ensure streamlined operations.Q1: Can I obtain samples?
Yes, we are pleased to offer samples to meet your evaluation needs.
Q2: Can I use my own logo or design on the product?
Absolutely, we offer comprehensive OEM/ODM services, allowing your unique logo and design to be incorporated seamlessly on our products.
Q3: Do you have a factory?
Indeed, our state-of-the-art factory is located in Shanxi. We warmly invite you to visit our company and witness our manufacturing prowess. As a leading manufacturer, we are proud to offer flexible OEM/ODM services tailored to our clients' needs.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity, efficiently delivering up to 2,000 tons of high-quality products each month.
Q5: When will the shipment be made?
Our products are readily available in stock, ensuring prompt shipment within 5 days. We are capable of delivering 2,000 pieces within an expedited time frame of just 7 days.