Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. is nestled in the picturesque Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, a renowned hub proudly dubbed the 'Hometown of Chinese Forging.' With a robust registered capital of 5 million yuan, our strategic location places us just 100 kilometers from Taiyuan, the bustling provincial capital, ensuring unparalleled road and rail connectivity. Blessed with abundant coal, electricity, and iron resources, we stand as a vanguard in the manufacturing of premium forged flanges and pressure vessel forgings. Our comprehensive capabilities allow us to expertly integrate design, raw material acquisition, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and logistics operations seamlessly. Boasting an impressive annual production capacity exceeding 10,000 tons, we offer a spectrum of specifications from DN15 to an expansive DN6000mm. Our product prowess includes units weighing up to 20 tons, withstanding pressures ranging from 150 to 2500 pounds, encompassing national, American, British, German, Japanese, and custom standards in both flanges and forgings.
Our production utilizes an array of top-tier materials, including premium high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, alongside diversified stainless steel categories such as carbon body, austenitic, martensitic, precipitation hardening, and duplex stainless steel.
Spanning an extensive area of over 10,000 square meters, our company flourishes with a dedicated workforce of 105 employees, including 8 skilled management personnel possessing high school education or higher. For a comprehensive view of our organizational structure, please refer to the attached table. We house state-of-the-art facilities comprising a cutting workshop, forging workshop, machining workshop, and packaging workshop, complemented by a raw material warehouse, semi-finished product storage, and a finished goods repository.Q1: Can I obtain samples?
Yes, absolutely.
Q2: Can I use my own logo or design on the product?
Yes, indeed! We proudly offer OEM/ODM services, allowing your unique logo and design to be prominently featured on the product.
Q3: Do you have a factory?
Yes, we do! Our factory is situated in Shanxi, and we warmly invite you to visit both our company and our manufacturing facility. As a professional manufacturer, we are committed to delivering top-notch OEM/ODM services to our esteemed clientele.
Q4: What is the production capacity of your factory?
Our factory's impressive production capacity amounts to 2000 tons per month.
Q5: When will the shipment be made?
All our products are readily available in stock, ensuring swift shipment within just 5 days. We are capable of delivering 2000 pieces within a week.