Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Nestled in the picturesque Dashagou Village of Jiangcun Township, Dingxiang County, Xinzhou, Dingxiang Jinyu Forging Co., Ltd. stands as a beacon in the illustrious 'hometown of Chinese forging.' With a solid registered capital of 5 million yuan, our company boasts an advantageous geographical position, only 100 kilometers from Taiyuan, the provincial capital, ensuring swift and seamless transportation via road and rail. Enriched by abundant resources in coal, electricity, and iron, we are not just manufacturers; we are pioneers in the realm of forged flanges and pressure vessel forgings. Our expertise encompasses the entire spectrum from innovative design and raw material procurement to cutting-edge forging, meticulous heat treatment, precision machining, rigorous mechanical testing, non-destructive examination, mechanical typing, immaculate painting, and robust packaging, culminating in efficient shipping operations. Our formidable annual production capacity exceeds 10,000 tons, catering to specifications from DN15 to DN6000mm, with individual finished products weighing up to 20 tons. We expertly accommodate pressure ranges from 150 to 2500 pounds, producing flanges and forgings in accordance with national, American, British, German, and Japanese standards, as well as bespoke non-standard models.
We meticulously select premier materials for production, including superior carbon structural steel, resilient low-alloy high-strength steel, enduring heat-resistant steel, and an array of stainless steels encompassing carbon body, austenitic, martensitic, dispersion hardening, and duplex varieties, ensuring unmatched quality and performance.
Spanning over 10,000 square meters, our company is a thriving enterprise with 105 dedicated employees, including 8 highly educated management professionals. The organizational structure is comprehensively detailed in the attached table. Our state-of-the-art facilities include specialized workshops for cutting, forging, machining, and packaging, alongside strategically organized raw material, semi-finished product, and finished product warehouses.Q1: Can I obtain samples?
Yes, absolutely.
Q2: Can I use my own logo or design on the product?
Certainly! We offer bespoke OEM/ODM services, allowing your unique logo and design to be prominently featured on the product.
Q3: Do you have a factory?
Indeed, we proudly operate a factory in Shanxi. We warmly invite you to visit our company and factory, where we excel as a professional manufacturer offering comprehensive OEM/ODM services to our esteemed customers.
Q4: What is the production capacity of your factory?
Our robust production capacity reaches an impressive 2000 tons per month.
Q5: When will the shipment be made?
Our extensive inventory ensures all products are readily available, allowing us to ship within a mere 5 days. We are capable of delivering 2000 pieces within the span of just 7 days.