| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
| Type: | Welding Flange |
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| Structural Characteristics | manufacturing process | performance parameter |
| presentation | presentation | presentation |
| Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
| Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
| Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Nestled in the heart of Dingxiang County, Xinzhou, renowned as the 'hometown of Chinese forging', Dingxiang Jinyu Forging Co., Ltd. boasts a registered capital of 5 million yuan. Our strategic location, just 100 kilometers from the bustling provincial capital Taiyuan, ensures seamless road and railway connections. Blessed with abundant coal, electricity, and iron resources, we pride ourselves as a leading manufacturer of forged flanges and pressure vessel forgings. Our comprehensive capabilities span design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping. With a robust annual production capacity exceeding 10,000 tons, we offer specifications from DN15 to DN6000mm. Our products can weigh up to 20 tons per unit and withstand pressures from 150 to 2500 pounds, featuring national, American, British, German, Japanese standards, and bespoke flanges and forgings.
Our production employs top-tier materials, including high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and an array of stainless steels (encompassing carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel).
Spanning over 10,000 square meters, our facility is staffed with 105 dedicated employees, including 8 management personnel with higher education. Our detailed organizational chart is available in the attached table. Our operational excellence is underpinned by our cutting, forging, machining, and packaging workshops, complemented by raw material, semi-finished, and finished product warehouses.Q1: Can I obtain samples?
Yes, we are pleased to offer samples.
Q2: Can I use my own logo or design on the product?
Absolutely, with our OEM/ODM services, your unique logo and design can be seamlessly integrated into the product.
Q3: Do you have a factory?
Indeed, our state-of-the-art factory is located in Shanxi. We warmly invite you to tour our facility. As a professional manufacturer, we extend OM/ODM services to cater to our clients' needs.
Q4: What is the production capacity of your factory?
Our factory proudly upholds a robust production capacity of 2000 tons per month.
Q5: When will the shipment be made?
Our inventory is ready, ensuring shipments within 5 days. We are equipped to deliver 2000 pieces within just 7 days.
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