Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. is proudly based in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, a region celebrated as the "hometown of Chinese forging." With a robust registered capital of 5 million yuan, our strategic location is just 100 kilometers from the provincial capital, Taiyuan, providing effortless access to comprehensive road and railway networks. Our area is abundant in coal, electricity, and iron resources, enriching our capabilities as a distinguished manufacturer specializing in forged flanges and pressure vessel forgings. Our comprehensive expertise spans design, raw material procurement, cutting, forging, heat treatment, precision machining, mechanical testing, non-destructive evaluation, detailed mechanical typing, and professional painting, packaging, and shipping services. With an impressive annual production capacity exceeding 10,000 tons, we offer a wide range of specifications from DN15 to DN6000mm, boasting finished products with a maximum unit weight of 20 tons and pressure ratings between 150 to 2500 pounds. We cater to a global clientele by adhering to national, American, British, German, Japanese standards, as well as crafting bespoke non-standard flanges and forgings tailored to meet diverse industry needs.
Our production line utilizes top-tier materials, including premium carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a broad spectrum of stainless steel varieties such as carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel, ensuring exceptional durability and performance.
Spanning over 10,000 square meters, our state-of-the-art facility employs 105 dedicated individuals, including 8 management professionals with at least a high school education. The detailed organizational chart is available in the attached documentation. Our comprehensive infrastructure includes cutting, forging, machining, and packaging workshops, alongside dedicated raw material, semi-finished, and finished product warehouses, ensuring seamless production flow and inventory management.Q1: Can I obtain samples?
Yes, indeed.
Q2: Can I use my own logo or design on the product?
Absolutely, we offer bespoke OEM/ODM services; your unique logo and design can be meticulously crafted onto our products.
Q3: Do you have a factory?
Certainly, we operate a cutting-edge factory in Shanxi. We warmly invite you to visit our company and factory. As a professional manufacturer, we pride ourselves in delivering exceptional OEM/ODM solutions to our valued customers.
Q4: What is the production capacity of your factory?
Our production facility is capable of producing an impressive 2,000 tons monthly.
Q5: When will the shipment be made?
All products are readily available in stock and dispatched within 5 days. We assure a delivery of 2,000 pieces within a 7-day period, ensuring swift fulfillment of your orders.