Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Nestled in the heart of Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, Dingxiang Jinyu Forging Co., Ltd. thrives in China's renowned 'hometown of forging.' With a robust registered capital of 5 million yuan, our strategic location is just a mere 100 kilometers from the provincial capital Taiyuan, ensuring swift and seamless access to road and railway networks. Abundant in coal, electricity, and iron resources, we stand as a distinguished manufacturer of forged flanges and pressure vessel forgings. Our comprehensive operations encompass design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping. We proudly boast an impressive annual production capacity exceeding 10,000 tons, with specifications ranging from DN15 to DN6000mm. Our finished products can reach up to 20 tons per unit, withstanding pressures from 150 to 2500 pounds, and include national, American, British, German, Japanese standards, along with non-standard flanges and forgings.
Our production process is empowered by the use of premium materials such as high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a diverse array of stainless steels including carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel.
Spanning over a vast area of 10,000 square meters, our company employs a dedicated team of 105 skilled individuals, including 8 management professionals with at least a high school education. The organizational structure is meticulously detailed in the attached table. Our facilities include specialized cutting, forging, machining, and packaging workshops, as well as warehouses for raw materials, semi-finished, and finished products.Q1: Can I obtain samples?
Certainly, sample requests are welcome.
Q2: Can I use my own logo or design on the product?
Absolutely, we offer OEM/ODM services to personalize your products with your unique logo and design.
Q3: Do you have a factory?
Indeed, our state-of-the-art factory is located in Shanxi. We warmly invite you to visit and witness our professional manufacturing capabilities, offering comprehensive OEM/ODM services.
Q4: What is the production capacity of your factory?
Our factory boasts a robust production capacity, capable of producing 2000 tons per month.
Q5: When will the shipment be made?
With all products readily in stock, we guarantee shipment within 5 days, fulfilling orders of up to 2000 pieces within a 7-day timeframe.