Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. proudly resides in the illustrious Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, affectionately known as the 'hometown of Chinese forging'. With a robust registered capital of 5 million yuan, our prime location is merely 100 kilometers from Taiyuan, the vibrant provincial capital, offering seamless road and railway connectivity. Blessed with abundant coal, electricity, and iron resources, we specialize in the crafting of forged flanges and pressure vessel forgings. Our expertise encompasses a comprehensive integration of design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping. Our annual production capacity exceeds an impressive 10,000 tons, covering specifications from DN15 to DN6000mm. Each finished product can weigh up to 20 tons, with pressure ratings ranging from 150 to 2500 pounds. We cater to a wide array of standards including national, American, British, German, Japanese, as well as custom non-standard flanges and forgings.
Our production utilizes an array of premium materials, featuring high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a variety of stainless steels. These include options like carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel, ensuring optimal performance and durability.
Spanning over 10,000 square meters, our company is home to a dedicated team of 105 permanent employees, including 8 skilled management personnel with at least a high school education. Please refer to the attached organizational chart for detailed insights. Our facilities boast a cutting-edge cutting workshop, forging workshop, machining workshop, and packaging workshop. Additionally, we have a well-organized raw material warehouse, semi-finished product warehouse, and finished product warehouse.Q1: Can I obtain samples?
Yes, you absolutely can.
Q2: Can I use my own logo or design on the product?
Yes, indeed! We offer comprehensive OEM/ODM services, allowing your logo and design to be perfectly crafted onto the product.
Q3: Do you have a factory?
Indeed, we do! Our factory is located in Shanxi, and we warmly welcome you to visit both our company and factory. As a professional manufacturer, we are proud to offer OEM/ODM services to our esteemed customers.
Q4: What is the production capacity of your factory?
Our factory boasts a formidable production capacity of up to 2000 tons per month.
Q5: When will the shipment be made?
Our products are readily available in stock and will be shipped within 5 days. We are capable of delivering 2000 pieces within a swift 7 days.