Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. proudly resides in the picturesque Dashagou Village within Jiangcun Township, Dingxiang County, Xinzhou. This area, affectionately dubbed as the 'hometown of Chinese forging,' boasts a robust registered capital of 5 million yuan. Our advantageous geographical setting places us a mere 100 kilometers from the vibrant provincial capital of Taiyuan, ensuring seamless and efficient road and railway transportation. Abundant in coal, electricity, and iron resources, we stand as a leading authority in the manufacturing of top-tier forged flanges and pressure vessel forgings. Our unmatched capabilities span an impressive array of services, including design integration, raw material procurement, cutting, forging, heat treatment, precision machining, rigorous mechanical testing, non-destructive examination, mechanical typing, painting, packaging, and streamlined shipping operations. With an impressive annual production capacity exceeding 10,000 tons, we cater to specifications ranging from DN15 to a remarkable DN6000mm. Our finished products boast a maximum unit weight of 20 tons, with pressure thresholds spanning from 150 to 2500 pounds. Our versatile range includes adherence to national standards, as well as American, British, German, Japanese, and bespoke non-standard flanges and forgings.
Our production leverages premium materials, including high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a diverse selection of stainless steel variants. These encompass carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel, ensuring exceptional quality and versatility.
Spanning over 10,000 square meters, our company employs a dedicated workforce of 105 individuals, including 8 management professionals with education at the high school level or higher. For a comprehensive view, please refer to the detailed organizational chart in the attached table. Our facilities are equipped with a cutting-edge cutting workshop, forging workshop, machining workshop, and packaging workshop, alongside strategically organized raw material, semi-finished product, and finished product warehouses.Q1: Can I obtain samples?
Yes, indeed.
Q2: Can I use my own logo or design on the product?
Absolutely, we offer comprehensive OEM/ODM services. Your unique logo and design can be seamlessly incorporated into the product.
Q3: Do you have a factory?
Yes, our state-of-the-art factory is located in Shanxi. We warmly welcome you to visit our company and factory. As a professional manufacturer, we pride ourselves on providing extensive OEM/ODM services to our valued customers.
Q4: What is the production capacity of your factory?
Our factory boasts a formidable production capacity equivalent to 2000 tons per month.
Q5: When will the shipment be made?
All of our products are readily available in stock and will be dispatched within 5 days. We have the capacity to deliver up to 2000 pieces within a swift timeframe of 7 days.