Custom Forged Shafts for Robust Performance in Heavy Machinery

Product Details
Customization: Available
Application: Aerospace Industry, Agricultural Equipment, Automotive Industry, Construction Industry, Medical Industry, Robotics Industry
Certification: CE, EPA, GS, ISO9001, RoHS
Manufacturer/Factory & Trading Company

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  • Custom Forged Shafts for Robust Performance in Heavy Machinery
  • Custom Forged Shafts for Robust Performance in Heavy Machinery
  • Custom Forged Shafts for Robust Performance in Heavy Machinery
  • Custom Forged Shafts for Robust Performance in Heavy Machinery
  • Custom Forged Shafts for Robust Performance in Heavy Machinery
  • Custom Forged Shafts for Robust Performance in Heavy Machinery
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  • Overview
  • Product Description
Overview

Basic Info.

Model NO.
from 2 inches to 84 inches
Corrosion Resistance
High Corrosion Resistance
Journal Diameter Dimensional Accuracy
IT6-IT9
Journal Relative Position Accuracy
0.01-0.03mm
Journal Surface Roughness
2.5-0.63μm
Material
High Carbon Steel
Shaft Type
Stepped Shaft
Strength
High Strength
Surface Finish
Ground
Tolerance
Standard Tolerance
Strength.
Resistance to External - Force - Induced Failure
Toughness
Withstand Impact and Vibration Without Brittle Fra
Hardness
Surface Resistance to Deformation, Wear and Scratc
Stiffness
Resist Elastic Deformation Under Load.
Diameter
Determines Load - Bearing and Fit.
Length
Affects Equipment Layout.
Dimensional Accuracy
for Proper Component Fit.
Form Accuracy
Ensure Smooth Rotation.
Position Accuracy
for Correct Assembly and Transmission.
Roughness
Impacts Friction, Wear and Sealing.
Treatment
Enhance Wear and Corrosion Resistance.
Type
Like Carbon Steel, Alloy Steel, etc
Heat Treatment
Optimize Mechanical Properties
Type.
Crankshaft, Camshaft, Drive Shaft, etc.
Field
Automotive, Aerospace, Marine, etc.
Transport Package
Pallet
Specification
from 2 inches to 84 inches
Trademark
SHANXI JINYU
Origin
Shanxi China
HS Code
73079100
Production Capacity
10000t

Product Description

Product Description
Forged shafts are indispensable mechanical components, meticulously crafted through advanced forging processes. These essential elements play a pivotal role in supporting and transmitting power across a diverse range of mechanical equipment. Delve into the following comprehensive introduction to our expertly engineered forged shafts:

Characteristics of Forged Shafts

  • High Strength and Toughness: Our forging process meticulously enhances the internal structure of metal materials, bestowing exceptional strength and resilience. These attributes empower the shafts to endure significant loads and impact forces, ensuring reliability in demanding applications.
  • Excellent Wear Resistance: Benefiting from our precision forging and heat treatment processes, the surface of our forged shafts attains remarkable hardness and wear resistance, guaranteeing superior performance over extended operational durations.
  • Precision Dimensions and Shape: Utilizing cutting-edge forging technology, we achieve outstanding dimensional accuracy and shape uniformity in our shafts, minimizing the need for extensive post-processing and elevating production efficiency.
  • Enhanced Reliability: Our forged shafts are synonymous with quality and stability, characterized by minimal defects. These high-reliability components excel in harsh environments, reducing downtime and slashing maintenance expenses.

Applications of Forged Shafts

  • Automobile Industry: In the automotive realm, our shafts are integral to engine crankshafts and drive shafts, adeptly transmitting power while withstanding intricate load patterns.
  • Shipbuilding Industry: As pivotal elements in a ship's propulsion system, including the propeller shaft, our products excel in transmitting torque and supporting the propeller, ensuring seamless maritime operations.
  • Aerospace: In the aerospace sector, our shafts are essential in aircraft engines and landing gear, demanding unparalleled strength, lightweight characteristics, and unwavering reliability.
  • Mechanical Manufacturing: Our shafts find extensive use in a multitude of mechanical apparatuses, such as machine tools, cranes, and reducers, enabling efficient power transmission and motion conversion.

Manufacturing Process of Forged Shafts

  • Raw Material Preparation: We meticulously select premium metal materials, including high-quality carbon and alloy steel, subjecting them to rigorous inspection and pretreatment to ensure optimal quality.
  • Forging: Employing cutting-edge techniques such as die and open-die forging, we apply precise pressure to induce plastic deformation in the metal, achieving the desired shaft-like configuration.
  • Heat Treatment: Our heat treatment processes, including quenching and tempering, significantly enhance the mechanical properties of the forged shafts, ensuring their robustness and longevity.
  • Machining: With exacting precision, we carry out machining operations such as turning, grinding, and milling, ensuring impeccable dimensional accuracy and surface quality of our shafts.
  • Surface Treatment: Tailored surface treatments, including electroplating and spraying, are applied to elevate the corrosion and wear resistance of our shafts, catering to specific client needs.
Custom Forged Shafts for Robust Performance in Heavy Machinery
Custom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy MachineryCustom Forged Shafts for Robust Performance in Heavy Machinery

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