Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd., nestled in the picturesque Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, is proudly positioned as the 'hometown of Chinese forging.' With a robust registered capital of 5 million yuan, this strategic location is merely 100 kilometers from the provincial capital, Taiyuan, ensuring quick and efficient road and railway transport. Blessed with abundant coal, electricity, and iron resources, we stand as a distinguished manufacturer specializing in forged flanges and pressure vessel forgings. Our comprehensive capabilities encompass everything from design and raw material procurement to cutting, forging, heat treatment, machining, and more, including non-destructive testing and sophisticated packaging. We boast a remarkable annual production capacity exceeding 10,000 tons, offering specifications from DN15 to DN6000mm. Our impressive finished products weigh up to 20 tons each, withstanding pressures from 150 to 2500 pounds, catering to a wide array of international standards including national, American, British, German, Japanese, and custom non-standard flanges and forgings.
Our production proudly features a broad array of top-tier materials, including premium carbon structural steel, resilient low-alloy high-strength steel, and a diverse selection of stainless steels—covering carbon body, austenitic, martensitic, dispersion hardening, and duplex stainless steel compositions.
Spanning over an extensive 10,000 square meters, our facility employs a dedicated team of 105, featuring 8 skilled management personnel with high school education or higher. Our organizational structure is meticulously detailed in the attached table. The facility is equipped with specialized workshops for cutting, forging, machining, and packaging, complemented by strategically organized raw material, semi-finished, and finished product warehouses.Q1: Can I obtain samples?
Absolutely, samples are available for you.
Q2: Can I use my own logo or design on the product?
Indeed, we offer comprehensive OEM/ODM services, allowing you to personalize your product with your unique logo and design.
Q3: Do you have a factory?
Certainly, our factory is located in Shanxi. We warmly welcome you to visit our company and explore our state-of-the-art facilities. As a professional manufacturer, we are delighted to provide OEM/ODM services tailored to your needs.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity, efficiently delivering up to 2000 tons each month.
Q5: When will the shipment be made?
With a well-stocked inventory, we ensure swift shipment within 5 days. Additionally, we have the capacity to dispatch 2000 pieces within a streamlined 7-day timeframe.