Customization: | Available |
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Standard: | ANSI, DIN, GB, JIS, GOST, BSW |
Type: | Welding Flange |
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Structural Characteristics | manufacturing process | performance parameter |
presentation | presentation | presentation |
Flange plate | It is usually circular, and its diameter is determined according to the size of the connected pipeline. There are several bolt holes evenly distributed on it, which are used to install bolts to achieve a firm connection. | Selection of raw materials | Materials such as carbon steel, stainless steel, and alloy steel are often selected. The material selection must strictly comply with relevant standards and design requirements to ensure the quality and service life of the flange. | Pressure grade | Commonly, there are pressure grades such as PN0.25MPa, PN0.6MPa, PN1.0MPa, PN1.6MPa, PN2.5MPa, PN4.0MPa and so on. |
Sealing surface | Common types include flat face (FF), raised face (RF), etc. The flat sealing surface has a simple structure and is easy to process, but its sealing performance is relatively weak. It is suitable for working conditions with low pressure and non - toxic and harmless media. The raised face sealing surface has a boss added on the basis of the flat face, so it has better sealing performance and is suitable for medium - and low - pressure working conditions. | Forging or casting | The main methods for manufacturing the blank are forging and casting. Forging can improve the mechanical properties of the material, making the flange have better strength and toughness, but the cost is relatively high. Casting has high production efficiency and low cost, but the internal quality of the product is relatively poor. | Dimension specification | It is determined according to the nominal diameter (DN) and nominal pressure (PN) of the pipeline. The national standards have clear regulations on its dimensions, the number and diameter of bolt holes, the thickness of the flange, etc. |
Welding groove | The welding end is usually designed with a welding groove. Common forms include V-shaped, U-shaped, etc. The form and size of the groove vary according to different welding methods and pipeline materials, with the aim of ensuring the welding quality | Machining | After the blank is forged or cast, it is necessary to carry out machining operations such as turning, milling, and drilling to meet the specified dimensional and precision requirements. During the processing, the technological parameters should be strictly controlled to ensure dimensional accuracy and surface quality. | Sealing performance | Its quality depends on factors such as the form of the sealing surface, the material of the gasket, and the installation quality. Good sealing performance can prevent the leakage of the medium and ensure the safe operation of the pipeline system. |
Dingxiang Jinyu Forging Co., Ltd. is strategically nestled in Dashagou Village, Jiangcun Township, Dingxiang County, Xinzhou, which proudly boasts the title of the 'hometown of Chinese forging'. With a robust registered capital of 5 million yuan, our company is advantageously positioned just 100 kilometers from the provincial capital, Taiyuan, ensuring seamless and swift connectivity via road and railway transportation. Blessed with abundant resources of coal, electricity, and iron, we stand as a distinguished manufacturer specializing in forged flanges and pressure vessel forgings. Our comprehensive capabilities encompass design, raw material procurement, cutting, forging, heat treatment, machining, mechanical testing, non-destructive testing, mechanical typing, painting, packaging, and shipping operations. Our impressive annual production capacity exceeds 10,000 tons, accommodating specifications ranging from DN15 to DN6000mm. Each finished product can weigh up to 20 tons, with pressure thresholds ranging from 150 to 2500 pounds. Our extensive range includes adherence to national standards, as well as American, British, German, Japanese, and custom non-standard flanges and forgings.
Our primary materials for production encompass high-quality carbon structural steel, low-alloy high-strength steel, heat-resistant steel, and a diverse array of stainless steel varieties such as carbon body, austenite, martensite, dispersion hardening, and duplex stainless steel.
Spanning over 10,000 square meters, our company is powered by a dedicated workforce of 105 permanent employees, including 8 skilled management personnel with high school education or higher. Refer to the attached table for our detailed organizational chart. Our facilities include a cutting workshop, forging workshop, machining workshop, and packaging workshop, complemented by raw material, semi-finished product, and finished product warehouses.Q1: Can I obtain samples?
Yes, samples are readily available for your evaluation.
Q2: Can I use my own logo or design on the product?
Absolutely! We offer OEM/ODM services, allowing your logo and design to be expertly crafted onto the product.
Q3: Do you have a factory?
Indeed, we proudly operate a state-of-the-art factory in Shanxi. We warmly invite you to visit our company and facility. As a professional manufacturer, we provide comprehensive OEM/ODM services for our esteemed customers.
Q4: What is the production capacity of your factory?
Our factory boasts an impressive production capacity of approximately 2000 tons per month.
Q5: When will the shipment be made?
All products are conveniently in stock and slated for shipment within 5 days. We are poised to deliver 2000 pieces within a 7-day timeframe.